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Design for Manufacture and New Product Introduction (NPI)

Design for Excellence

Detailed PCB layout analysis
Plextek is able to offer a complete design service that enables the client to take an idea from concept to production. The design approach of Design For Excellence (DFX) is well established in the company's design culture, and allows Plextek to develop the overall product design to suit the predicted product volumes and the client's manufacturing facility.

DFX includes PCB layout analysis, used to ease both manufacture and test of the populated boards, the study of the mechanical assembly through Design for Manual Assembly (DFMA), and finally through to Design for Environment.

As a result of the quantity, variety and complexity of projects undertaken by Plextek, the design team has built up a wealth of production and design for production experience. This experience enables Plextek engineers to rapidly identify and eliminate potential design/manufacturing issues, which reduces the number of design iterations and provides rapid product development.

Whilst this DFX approach is standard on Plextek projects, this service can be contracted by a client, to possibly provide an independent third party assessment on a design prior to product launch, or where the client has limited engineering resource and requires support and/or additional skills.

New Product Introduction (NPI)

Plextek's success in rapid NPI is founded on effective concurrent engineering within the various disciplines of the project team. With this approach however, Plextek goes one stage further by extending the concept to include the contract electronics manufacturer. The purpose is to have good information flow during the whole process development and to ensure that the needs of the contract electronics manufacturer and of the design team are clearly understood. Plextek strongly promote this technique as "best practice" on all our design/development projects, and the success in rapid time to market clearly supports this approach. We are also able to offer this support as an independent service and our manufacturing engineers are available to help to manage all aspects of the transfer of the design to production: -

  • Supplier development
  • Process development
  • Test strategy
  • Data transfer
  • BOM transfer

If you would like to discuss your requirements in more detail please contact us.